PLANT CONTROL FUNCTIONAL DESCRIPTION.pdfPLANT CONT

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详细说明：PLANT CONTROL FUNCTIONAL DESCRIPTIONpdf,PLANT CONTROL FUNCTIONAL DESCRIPTIONAKZO NOBEL 11.00P8ID0507-200-010-P工D-007: INTERFINE n21 11.01 OVERVIEW 11.02 IBC0801 FUNCTION 12.00P&ID0507-200-010-PID-008: EPOXY PRIMER………21 12.01 OVERVIEW 面面面1E画 21 12.02 HSDo301 CONTROL VIA HMI-01 21 12.03 HSD0301 MACHINE CONTROL PLC 12.04 HSD0301 OVERALL CONTROL BY PRODUCTION WORKSHOP PLC 13.00P&ID0507-200-010-PID-009: EPOXY PRIMER.22 1301OVERⅥEW B画11面 13.02 HSD0302 CONTROL VIA HMI-02 22 13.03 HSDO302 MACHINE CONTROL PLC 13.04 HS0302 OVERALL CONTROL BY PRODUCTION WORKSHOP PLC 23 14.00P8D0507-200-010-PD-010: AMINE……………23 14.01OvERⅥIEW 14.02 HSD0401 CONTROL VIA HMI-03 …23 4.03 HSD0401 MACHINE CONTROL PLC ■量■ 24 14.04 HSD0401 OVERALL CONTROL BY PRODUCTION WORKSHOP PLC 24 15.00P8ID0507-200-010-P1D-011:SILICATEsBLENDTANKAGTTAToR.,…24 15.01 OVERVIEW 24 15.02 BLENd TANK LDT0501 CONTROL VIA HMI-04 24 15.03LDT0501 VERALL CONTROL BY PRODUCTION WORKSHOP PLC.……….25 16.00P&ID0507-200-010-PID-012: EPOXY PRIMER3.25 16.01 OVERVIEW 25 16.02 HSD0303 CONTROL VIA HMI-16 25 16.03 HSDO303 MACHINE CONTROL PLC 25 6.04 HSDO303 OVERALL CONTROL BY PRODUCTION WORKSHOP PLC lD日面量面日 1111正E面面面 26 17.00 P&I D 0507-300-010-PID-001: BULK SOLVENT TANK (SSTO101)-XYLENE n... 26 17.01 OVERVIEW 17.02 EARTH PROVING DEVICE ZY0101 26 17.03 PCR0101-1 UNLOADING PUMP 17.04 LEVEL TRANSMITTER LI3103 ■面量面目重日量i1lDB面面面国E日重量重日重111日面日量面国面日 1705 LEVEL SWITCH LSH3102 17.06 UTILITIES ESD SYSTEM 27 17.07 PCr0101-2-3 TRANSFER PUMPS 17.08 PMT0101 DOSING PUMP AND VALVES 18.00 P&I D 0507-300-010-PID-002: BULK SOLVENT TANK (SSTo102)-XYLENE aa naI. 28 18.01 OVERVIEW 28 8.02 EARTH PROVING DEVICE ZY0101 18.03 PCR0102-1 UNLOADING PUMP 28 18.04 LEVEL TRANSMITTER LI3202 28 18.05 LEVEL SWITCH LSH 3201 ∴28 8.06 UTILITIES ESD SYSTEM 28 18.07 PMTo101 DOSING PUMP AND VALVE 19.00 P&I D 0507-300-010-PID-003: BULK SOLVENT TANK (SSTO103)-BUTANOL 29 19.01 OVERVIEW 29 19.02 EARTH PROVING DEVICE ZY0101 …29 19.03 PCRo103-1 UNLOADING PUMP 29 10August,2006 53007-FD-007E Page 3 of 42] AKZO NOBEL 19.04 LEVEL TRANSMITTER LI3302 19.05 LEVEL SWITCH LSH3301 ,,着 19.06 UTILITIES ESD SYSTEM 29 19.07 PCR0103-2-3TRANSFER PUMPS ............... 19.08 PMT0101 DOSING PUMP AND VALVES ∴…30 20.00 P&I D 0507-300-010-PID-004: BULK SOLVENT TANK (SST0104)-SOLVESSO 100 mmmm 30 20.01 OVERVIEW 30 20. 02 EARTH PROVING DEVICE ZY0101 ∴30 20.03 PCR0104-1 UNLOADING PUMP 30 20.04 LEVEL TRANSMITTER LI3402………………………30 20.05 LEVEL SWITCH LSH3401 20.06 UTILITIES ESD SYSTEM 3 20.07 PCro104-2,-3 TRANSFER PUMPS 21.00 P&I D 0507-300-010-PID-005: BULK SOLVENT TANK (SSTO105A B): PGMA DOWANOL∴…31 21.01OVERⅥEW,, 31 21.02 EARTH PROVING DEVICE ZY0101 31 21.03 PCR0105A-1 B1 UNLOADING PUMPS 31 21.04 LEVEL TRANSMITTER LI3503, -3504 32 21.05 LEVEL SWITCHES LSH3501-3502 32 21.06 UTILITIES ESD SYSTEM 21.07 PCR0105A-2,-3 PCR0105B-2, -3 TRANSFER PUMPS 日面日11D日面■ 32 22.00 P&I D 0507-300-010-PID-006: BULK RESIN TANK(RSTo107)-DER331mmamamImaam 32 22.01 OVERVIEW 32 22.02 EARTH PROVING DEVICE ZY0101 32 22.03 PCR0107-1 UNLOADING PUMP 33 22.04 LEVEL TRANSMITTER LI3602 33 22.05 LEVEL SWITCH LSH3601 33 22.06 UTILITIES ESD SYSTEM D量B面面 33 22.07 PGRo107-2 TRANSFER PUMP 面画 33 22.08TCV3601. ∴33 22.09 TRACE HEATING 34 23.00P&ID0507-300-010-PID-007: BULK RESIN TANK(RST0104)DER671X75…………34 23.01 OVERVIEW 11DB重面 ∴34 23. 02 EARTH PROVING DEVICE ZY0101 23.03 PGRo108-1 UNLOADING PUMP 34 23. 04 LEVEL T RANSMITTER LI3702 34 23.05 LEVEL SWITCH LSH370 34 23.06 UTILITIES ESD SYSTEM..m..m.0.. 34 3.07PGR0108-2 TRANSFER PUMP,…,… 1面面面■l1lDB重B重B日 23.08TCV3701, 35 23.09 TRACE HEATING 1画BB面 24.00 P&I D 0507-300-010-PID-008: BULK RESIN TANK(RSTO109)-XRAC486 m .. e0.35 24.01 OVERVIEW,,,…4444 .35 24.02 EARTH PROVING DEVICE ZY0101 24.03 PGRo109-1 UNLOADING PUMI 36 24.04 LEVEL TRANSMITTER LI3802 36 24.05 LEVEL SWITCH LSH3801 36 24.06 UTILITIES ESD SYSTEM 24.07 PGR0109-2 TRANSFER PUMP 11L 重■ 36 2408TCV3801 36 24.09 TRACE HEATING 10August,2006 53007-FD-007E Page 4 of 42] AKZO NOBEL 2500 P&ID0507-200-010-UID-001: CHILLED WATER PIPING SYSTEMm 37 26.00 P&I D0507-200-010-UID-002: COMPRESSED AIR SYSTEM FOR PRODUCTIUON WORKSHOP 37 27.00PRID0507-200-010-UID-006:DIESELscRUBBER…uu37 28.00PRID0507-200-010-UID-006: DUST COLLECTOR.………37 2900 PRID0507-530-010-UID-001: HOT WATER HEATER 38 3000P&ID0507-540-010UID-001: CHILLER 38 30.01OERⅥEW∴,,… 38 30.02PCR1501,-02,-03RECRCULATIoNPUMPs,,,…38 30.03 PCR1504-05 SUPPLY PUMP 31.00PRID0507-540-010-UID-002:cOMPRESSEDARRsTATIoN…39 31.01 OVERVIEW 31.02CMR1601,-02 AIR COMPRESSORS……………… ∴39 31.03PT5411,,, 39 32.00 P&ID0507-100-100-PID-001: FIRE FIGHTING SYSTEMm 39 33.00P&ID0507-100-100-PD-002: FOAM SYSTEM 39 3400PRID0507-100-100-PD-002:FIREFLGHTNGPUMPHoUSE940 35.00 GENERAL ALARMS AND STATUS MONITORING m 40 36.00 EMERGENCY SHUTDOWN SYSTEM 41 36.01 OVERALL ESD SYSTEM 41 36.02 ESD AT PRODUCTION WORKSHOP 41 36.03 ESD AT UTILITIES BUILDING 36.04 EMERGENCY STOP RELAYS IN VENDOR PACKAGED MACHINERY 36.05 SYSTEM CONFIGURATION APPENDIX Vendor Plc Interface(Sheets 1-10 10August,2006 53007-FD-007E Pge50642 AKZO NOBEL 1.00 DOCUMENT INTRODUCTION 1.01 References Document Revision Title 05A07-100-010-PID-0001 P04 Symbols, Legends and General Notes - Sheet 1/3 05A07-100-010-PID-0002 po4 Symbols, Legends and General Notes-sheet 2/3 05A07-100-010-PID-0003 04 Symbols, Legends and General Notes-Sheet 3/3 05A07-100-100-PID-001 P02 P&ID for Fire Fighting System 05A07-100-100-PID-002 Po2 Foam System Schematic 05A07-200-010-PID-001 P09 Bulk Solvent Hopper Piping Instrumentation Diagram 05A07-200-010-PID-002 Po9 GWS Bulk Feed Piping Instrumentation Diagram 05A07-200-010-PID-003 Po9 Finishes piping Instrumentation Diagram 05A07-200-010-PID-004 Po9Amine CA Piping Instrumentation Diagram 05A07-200-010-PID-005 po9 Epoxy Zinc Piping Instrumentation Diagram 05A07-200-010-PID-006 Po9 Thinners piping Instrumentation Diagram 05A07-200-010-PID-007 P09 Interfine piping instrumentation diagram 05A07200-010-PID-008 P09 Epoxy Primer 1 Piping Instrumentation Diagram 05A07-200-010-PID-009 P09 Epoxy Primer 2 Piping Instrumentation Diagram 05A07-200-010-PID-010 P09 Amine Piping instrumentation Diagram 05A07-200-010-PID-011 P09 Silicate Piping Instrumentation Diagram 05A07-200-010-PID-012 P09Epoxy Primer 3 Piping Instrumentation Diagram 05A07-200-010-UID002 P06 Compressed Air System for production Workshop utility P&ID 05A07300-010-PID-001 P05 Bulk Solvent Tank SsTo101 (Xylene)P&id 05A07-300010-PID-002 P05 Bulk Solvent Tank SSTO102(Xylene)P&ID 05A07-300-010-PID-003 Po5Bulk Solvent Tank SSTo103(Butanol )P&ID 05A07300-010-PID-004 P05 Bulk Solvent Tank SSTo104(Solvesso 100)P&ID 05A07300-010-PID-005 PO5 Bulk Solvent Tank SST0105A/B (BXPGMA/Dowanol)P&ID 05A07-300010-PID007 P05 Bulk Solvent Tank RSTO107(DER331)P&ID 05A07300010-PID-008 Po5 Bulk Solvent Tank RST0108(DER671X75)P&ID 05A07300-010-PID-009 po5 Bulk Solvent Tank RSTo109(XRAC486)P&ID 05A07530-010-UID-001 P06 UID for Hot Water Heater 05A07-540-010UID-002 P06 UID for Chiller 05A07-540-010-UID-002 UID for Compressed Air 53007D30 b PC Plant Suzhou Industrial Ethernet Overview 53007D31 B PC Plant Suzhou industrial Ethernet Gatehouse 53007D32 A PC Plant suzhou Industrial Ethernet Administration 53007D33 b PC Plant Suzhou Industrial Ethernet Warehouse 53007D34 B PC Plant Suzhou Industrial Ethernet Engineering Building 53007D35-1 PC Plant Suzhou Industrial Ethernet Production Workshop Building sheet 1 53007D35-2 B PC Plant Suzhou Industrial Ethernet Production Workshop Building Sheet2 53007D35-3 B PC Plant Suzhou Industrial Ethernet Production Workshop Building sheet 3 53007D40 B pC Plant Suzhou Emergency Stop Scheme 53007S04 F PC Factory -Suzhou- Proposed PLC/SCADA System 53007s05 B PC Plant Suzhou-General Functional Description for PLC/HMI /SCADA Systems 10August,2006 53007-FD-007E Page 6 of 42] AKZO NOBEL 2.00 DEFINITIONS Abbreviation Description 100Mbs 100 Megabits/second 100BASE-FX Standard for data transmission of 100Mbit/s Ethernet on fibre optic cables 100BASE-TX Standard for data transmission of 100Mbit/s Ethernet on Cat5 twisted pair cables ESD Emergency shut Down HMI Human Machine Interface MCC Motor Control centre MSB Main Switchboard HSD High Speed Disperser PC Personal Computer PLC Programmable Logic Controller SCADA Supervisory Control And Data Acquisition TCP/IP Transmission Control Protocol/Internet Protocol 2F 3F etc Floor 2, Floor 3 etc(Note 1F is Ground level) Uninterruptible Power Supply HSD High Speed Disperser LD Let down tank SST Solvent Storage Tank RST Resin Storage Tank 10August,2006 53007-FD-007E Page 7 of 42] AKZO NOBEL 3.00 CONTROL SYSTEM 3. 01 Overview The PC Suzhou plant manufactures industrial protective coatings for heavy industry. The plant receives liquid and powder raw materials and processes these materials on a batch basis in stand-alone mixing and dispersing machines. Finished paint products are then filled into containers stored in warehousing and then despatched The major functions in the plant which are controlled by this Control System are Bulk liquid receival and storage Bulk Liquid transfer on demand to production Workshop equipment Dispersing mixing and blending operations including o Loading of bulk liquids by flow meter measurement o Measurement and recording of manually loaded powders o HSd operation(via PLCs embedded in each HSd control system) o Emptying of HSD after process completion(known as filling out o Washing hSd In addition, the Control system will monitor some specific Utilities and will interface with vendor packages such as environmental controls Many operations are not controlled by the control system these include Powder raw materials receival, storage and loading into vessels Warehousing of finished product In this specification the plant control will be dealt with on a P&i Diagram basis, with some overall contro system descriptions The SCada Control System for the plant is to integrate the following systems: Citect SCADA Operator Interface at Production Office and at QC Citect SCADA Operator Interface for Bulk Liquid receival (at Tank Farm) Citect SCADA Operator Interfacing to 6 specific machines in the Production Workshop Building each with its own embedded PLC control system(see list in 3. 02 below Citect SCADA Operator Interface for Filling out at levels 2F and 1F within the Production Workshop Buildin Production Workshop PLC Control System Utilities Building PLc Control System ESD Control System Diesel Scrubber System(details TBA) 3.02 Citect SCADA Operator Interfaces The Citect system will collate information from the other sub-systems making that information available to various operators via Citect screens depending on assigned privileges The Citect Operator Interfaces will enable the operator to control the functions and modes of other systems.(e.g, remote pumps and valves) The Citect SCADa systems will also provide alarming reporting functions and historical logging of process and alarm data Citect licenses will be installed as below: 10August,2006 53007-FD-007E Page 8 of 42] AKZO NOBEL Control HM工 ag Description PLC with Plant Vendor Citect Package PLC's Licence HSDO301 HSD Epoxy Primer PLC-0301 PLC-200 HMI-01 HSDO302 HSD Epoxy Primer PLC-0302PLC-200HMI-02 HSD0303 HSD Epoxy Primer PLC-0303 PLC-200 HMI-16 HSD0401 HSD Amine Curing Agent PLC-0401 PLC-200HMI-03 HSD0901 HSD Epoxy Zinc PLC-0901 PLC-200 HMI-08 HSD0601 HSD Finishes HSD PLC-0601 PLC-200HMI-05 LDT0601-1 Finishes Let down tank agitator PLC-200 LDTo601-2 Finishes Let down tank agitator PLC-200HMI-06 LDT0601-3 Finishes Let down tank agitator PLC-200 LDT0501 Silicates blend tank agitator PLC-200 HMI-04 LDTO701 Amine Curing Agent blend tank agitator PLC-200HMI-07 I LDT1001 Thinners Blend Tank agitator PLC-200HMI-09 Large Batch Filling at Level 2F PLC-200HMI-12 PLC-200HMI-13 Filling at level 1f PLC-200 HMI-14 PCR0101-1 PLC-300 PCR0102-1 PLC-300 PCR0103-1 PLC-300 PCR0104-1 PLC-300 PCR0105A-1 PLC-300 Truck unloading at tank Farm PCRO105A-2 PLC-300HMI-15 PCR0105A-3 PLC-300 PGR0107-1 PLC-300 PGR0108-1 PLC-300 PGR0109-1 PLC-300 Quality Control at Production Workshop PC-01 Production Office at Utilities Building PC-02 Gate House(future PC-04 Note: Tag numbers applied to PLCS, HMIs and PCs are preliminary only 10August,2006 53007-FD-007E Page 9 of 42] AKZO NOBEL 3.03 Citect sCADA Privileges Citect pages will be accessible at various HMIs as follows: HMI Tag Pages Displayed Machine functions Additional Remarks associated with Functions availlable HMI-01 HSD0301 HSD Epoxy Primer 1 HMI-02 HSD0302 HSD Epoxy Primer 2 I HMI-16 HSD0303 HSD Epoxy Primer 3 HMI-03 HSD0401 HSD Amine Curing agent HMI-08 HSD0901 HSD Epoxy Zinc HMI-O5 HSD0601 HSD Finishes HSD LDT0601-1 Finishes Let down tank HMI-06 LDT0601-2 Finishes Let down tank LDT0601-3 Finishes Let down tank HMI-04 LDTo501 Silicates Blend tank Amine Curing Agent blend HMI-07 LDT0701 tank HMI-09LDT1001 Thinners Blend Tank HMI-12 I Large Batch Filling at Level HMI-13 2F HMI-14 Filling at Level 1F PCR0101-1 PCR0103-1 PCR0104-1 HMI-15 PCR0105A-1Truck unloading at Tank ESD system status PCRo105A-2 Farm PCR0105A-3 PGR0107-1 PGR0108-1 PGR0109-1 PC-01 Quality All HSD'S, LDTs,Blend Control Tanks PC-02 Pr auctiOn Office All pages on all Citect's PC-04 Gate House General Plant Alarms FUTURE 10August,2006 53007-FD-007E Page 10 of 42

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