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详细说明:三菱Q过程CPU硬件手册pdf,三菱Q过程CPU硬件手册DESIGN PRECAUTIONS
DANGER
O When overcurrent which exceeds the rating or caused by short-circuited load flows in the output
module for a long time, it may cause smoke or fire. To prevent this, configure an external safety
circuit. such as fuse
O Build a circuit that turns on the external power supply when the PLc main module power is
turned on. If the external power supply is turned on first, it could result in erroneous output or
erroneous operation
o When there are communication problems with the data link, refer to the corresponding data link
manual for the operating status of each station Not doing so could result in erroneous output or
erroneous operation
o When connecting a peripheral device to the cpU module or connecting a personal computer or
the like to the intelligent function module to exercise control (data change)on the running PLC
configure up an interlock circuit in the sequence program to ensure that the whole system will
always operate safely
Also before exercising other control (program change, operating status change(status control))
on the running PLC, read the manual carefully and fully confirm safety
Especially for the above control on the remote Plc from an external device, an immediate
action may not be taken for PLc trouble due to a data communication fault
In addition to configuring up the interlock circuit in the sequence program, corrective and other
actions to be taken as a system for the occurrence of a data communication fault should be
predetermined between the external device and PLC CPU
△ CAUTION
O Do not bunch the control wires or communication cables with the main circuit or power wires, or
install them close to each other. They should be installed 100 mm(3.94 inch) or more from
each other. Not doing so could result in noise that would cause erroneous operation
o When controlling items like lamp load, heater or solenoid valve using an output module, large
current(approximately ten times greater than that present in normal circumstances) may flow
when the output is turned oFf to ON
Take measures such as replacing the module with one having sufficient rated current
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[INSTALLATION PRECAUTIONSI
△ CAUTION
O Use the PLC in an environment that meets the general specifications contained in this manual
Using this plc in an environment outside the range of the general specifications could result in
electric shock, fire, erroneous operation and damage to or deterioration of the product
O Hold down the module loading lever at the module bottom, and securely insert the module
fixing latch into the fixing hole in the base unit
Incorrect loading of the module can cause a malfunction, failure or drop
When using the PLC in the environment of much vibration, tighten the module with a screw.
Tighten the screw in the specified torque range. Undertightening can cause a drop, short circuit
or malfunction. Overtightening can cause a drop, short circuit or malfunction due to damage to
the screw or module
wHen installing extension cables, be sure that the connectors of base unit are installed
correctly. After installation, check them for looseness. Poor connections could cause an input or
output failure
O Securely load the memory card into the memory card loading connector. After loading, check
for lifting Lifting can cause a malfunction due to a contact fault
O Completely turn off the external power supply before loading or unloading the module. Not
doing so could result in electric shock or damage to the product
Note that online module change can be made when the QnPHCPU is used
Note that there are restrictions on the modules that can be changed online and each module
has a predetermined changing procedure
For details, refer to the section of online module change in this manual
O Do not directly touch the module's conductive parts or electronic components. Touching the
conductive parts could cause an operation failure or give damage to the module
TIRING PRECAUTIONS]
DANGER
O Completely turn off the external power supply when installing or placing wiring. Not completely
turning off all power could result in electric shock or damage to the product
O When turning on the power supply or operating the module after installation or wiring work, be
sure that the module's terminal covers are correctly attached. Not attaching the terminal cover
could result in electric shock
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TIRING PRECAUTIONSI
△ CAUTION
O Be sure to ground the fg terminals and LG terminals to the protective ground conductor. Not
doing so could result in electric shock or erroneous operation
O When wiring in the PLC, be sure that it is done correctly by checking the product's rated voltage
and the terminal layout. Connecting a power supply that is different from the rating or incorrectly
wiring the product could result in fire or damage
O External connections shall be crimped or pressure welded with the specified tools, or correctly
soldered. Imperfect connections could result in short circuit, fires, or erroneous operation
O Tighten the terminal screws with the specified torque. If the terminal screws are loose, it could
result in short circuits fire or erroneous operation tightening the terminal screws too far may
cause damages to the screws and/or the module, resulting in fallout, short circuits, or
malfunction
O Be sure there are no foreign substances such as sawdust or wiring debris inside the module
Such debris could cause fires, damage, or erroneous operation
O The module has an ingress prevention label on its top to prevent foreign matter, such as wire
offcuts, from entering the module during wiring
Do not peel this label during wiring
Before starting system operation, be sure to peel this label because of heat dissipation
STARTUP AND MAINTENANCE PRECAUTIONST
◇ DANGER
O Do not touch the terminals while power is on
Doing so could cause shock or erroneous operation
O Correctly connect the battery
Also, do not charge, disassemble, heat, place in fire, short circuit, or solder the battery
Mishandling of battery can cause overheating or cracks which could result in injury and fires
O Switch all phases of the external power supply off when cleaning the module or retightening the
terminal or module mounting screws not doing so could result in electric shock
Undertightening of terminal screws can cause a short circuit or malfunction. Overtightening of
screws can cause damages to the screws and/or the module, resulting in fallout, short circuits,
or malfunction
A-4
STARTUP AND MAINTENANCE PRECAUTIONS
DANGER
O The online operations conducted for the CPU module being operated, connecting the peripheral
device(especially, when changing data or operation status), shall be conducted after the
manual has been carefully read and a sufficient check of safety has been conducted
Operation mistakes could cause damage or problems with of the module
O Do not disassemble or modify the modules
Doing so could cause trouble, erroneous operation, injury, or fire
O Use any radio communication device such as a cellular phone or a PHs phone more than 25cm
(9.85 inch) away from the Plc
Not doing so can cause a malfunction
O Switch all phases of the external power supply off before mounting or removing the module
If you do not switch off the external power supply, it will cause failure or malfunction of the
module
Note that online module change can be made when the QnPHCPU is used
Note that there are restrictions on the modules that can be changed online and each module
has a predetermined changing procedure
For details, refer to the section of online module change in this manual
O Do not drop or give an impact to the battery installed in the module
Otherwise the battery will be broken, possibly causing internal leakage of electrolyte
Do not use but dispose of the battery if it has fallen or an impact is given to it
DISPOSAL PRECAUTIONST
△ CAUTION
o When disposing of this product, treat it as industrial waste
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REVISIONS
k The manual number is given on the bottom left of the back cover.
Print Date x Manual Number
Revision
Apr,2002 SH(NA)-080314E-A First edition
I Oct, 2002 SH(NA)-080314E-B Complete review
Japanese Manual version SH-080263-B
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent
licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property
rights which may occur as a result of using the contents noted in this manual
C 2002 MITSUBISHI ELECTRIC CORPORATION
A-6
INTRODUCTION
Thank you for choosing the Mitsubishi MELSEC-Q Series of General Purpose Programmable Controllers
Please read this manual carefully so that equipment is used to its optimum
CONTENTS
SAFETY PRECAUTIONS
REⅥSONS
国面画
A-6
CONTENTS
A-7
About manuals
.A-17
How to Use this manual
A-18
About the generic terms and abbreviations
A-19
1OVERVIEWV
1-1to1-5
1.1 Features
1-2
2 SYSTEM CONFIGURATION FOR SINGLE CPU SYSTEM
2-1to2-5
2.1 System Configuration…...…
2-1
2.2 Precaution on System Configuration
2-4
2. 3 Confirming the serial Number and Function Version
3 GENERAL SPECIFICATIONS
3-1to3-2
4 HARDWARE SPECIFICATION OF THE CPU MODULE
4-1t04-17
4.1 Performance Specification
4.2 Part Names and settings
4.3 Switch Operation After Writing in Progran………
4-7
4. 4 Latch Clear Operation
4-8
4.5 Executing Automatic Write to Standard ROM
4-8
4.6 Online Module Change.
4-10
5 POWER SUPPLY MODULE
5-1to5-
5. 1 Specification
5.1.1 Power supply module specifications
5.1.2 Selecting the power supply module
5-3
5.1.3 Precaution when connecting the uninterruptive power supply
2 Names of Parts and Settings
6 BASE UNIT AND EXTENSION CABLE
6-1to6-10
6.1 Base Unit Specification T able
6. 2 EXtension Cable Specification Table
6-2
64 Setting the Extension Base Um………
6.3 Parts names of base unit
6-3
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A-7
6.5 V0 Number allocation
6.6 Guideline for Use of Extension Base Units(Q5aB)
6-7
7 MEMORY CARD AND BATTERY
7-1to7-6
7.1 Memory Card Specifications
7. 2 Battery Specifications(For CPU Module and SRAM Card)
7-2
7.3 Handling the Memory Card
7.4 The Names of The Parts of The Memory Card
7-4
7.5 Memory Card Loading/Unloading Procedures
7-5
7.6 Installation of Battery( For CPU Module and Memory Card
7-6
8 EMC AND LOW VOLTAGE DIRECTIVE
8-1to8
8. 1 Requirements for Conformance to EMC Directive
8-1
8.1. 1 Standards applicable to the EMc Directive
8.1.2 Installation instructions for emc directive
.8-2
8.1.3 Cables
8. 1. 4 Power supply module
8-5
8.1.5 Others
8.2 Requirement to Conform to the Low Voltage Directive
8-6
8.2.1 Standard applied for MELSEC-Q series Plc
8-6
8.2.2 MELSEC-Q series PLc selection
82.3 Power supply…
.8-7
8.2 4 Control box
8-7
8.2.5G
8-8
8.2.6 External wiring
1面面面面1B面
8-8
9 LOADING AND INSTALLATION
9-1to9-23
1 General satety Requirements
9. 2 Calculating Heat Generation by PLc
9-6
9. 3 Module installati
9-9
9.3. 1 Precaution on installation
9-9
9.3.2 Instructions for mounting the base unit
9-12
9. 3. 3 Installation and removal of module
9-14
9. 4 How to Set Stage Numbers for the Extension Base Unit
…9-16
9.5 Connection and disconnection of Extension cable
.9-17
9.6 Wiring
9-20
9.6. 1 The precautions on the wiring
9-20
9.6.2 Connecting to the power supply module
9-23
10 MAINTENANCE AND INSPECTION
10-1to10-8
10. 1 Daily Inspection
10-2
10.2 Periodic Inspection
10-3
10.3 Battery Replacement
10-4
10.3.1 Battery life
10-5
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10.3.2 Battery replacement procedure
10-7
11 TROUBLESHOOTING
11-1to11-89
11.1 Troubleshooting basics
11-1
11.2 Troubleshooting……
11-2
11.2.1 Troubleshooting flowchart
11-2
11.2.2 Flowchart for when the modelEd is not turned on
11-3
11.2.3 Flowchart for when the "MODE LED is flickering
11-4
11.2. 4 Flowchart for when the "PoWer led is turned off
11-5
11.25 Flowchart for when the run led is turned off
1面1
11-6
1126 When the"RUN" LED is flickering.……………,…
11-6
11.2.7 Flowchart for when the"ERR "LED is on/flickering
11-7
11.2.8 When the "User LEd is turned on
11-8
11.2.9 When the"bat lEd is turned on
11-8
11.2.10 Flowchart for when the"BOOT" LED is flickering
11-9
11.2. 11 Flowchart for when output module led is not turned on
1面
11-10
11.2.12 Flowchart for when output load of output module does not tum on
11-11
11.2.13 Flowchart for when unable to read a program
11-12
11.2. 14 Flowchart for when unable to write a program
11-13
11.2.15 Flowchart for when it is unable to perform boot operation from memory card.......11-15
11.2. 16 Flowchart for when UNIT VERifY ERR, occurs
11-16
11.2.17 Flowchart for when control bUs erR. occurs
11-17
11. 3 Error code list
11-18
11.3.1 Procedure for reading error codes
.11-18
11.3.2 Error code list
11-19
11.4 Canceling of Errors
11-37
11.5 W/O Module Troubleshooting
11-38
11.5. 1 Input circuit troubleshooting
…1138
11.5.2 Output circuit troubleshooting
1141
11.6 Special Relay List…
.11-42
11.7 Special Register List
1158
APPENDICEs
App-1 to App-15
APPENDIX 1 Error Code return to Origin During General Data Processing..........App- 1
APPENDIX 1. 1 Error code overall explanation
……App
APPENDIX 1.2 Description of the errors of the error codes(4000H to 4FFFH)
A
2
APPENDIX 2 External dimensions
app-8
APPENDⅨX2.1 CPU module
…App-8
APPENDIX 2.2 Power supply module
App-9
APPEND|X23 Main base unit………
…Ap-10
aPPendiX 2.4 Extension base unit
App-12
APPENDIX 3 Comparison Between Process CPu and high performance model QcPu
App-14
APPENDIX 3. 1 Function comparison
App-14
INDEX
Index- 1 to Index- 2
A-9
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