煤矿变频器说明书.pdf煤矿变频器说明书pdf,煤矿变频器说明书REDUdrive 500 RD52

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详细说明：煤矿变频器说明书pdf,煤矿变频器说明书REDUdrive 500 RD52 nhaltsyerzeichnis Inhaltsverzeichnis Safety Instructions for Electric Servo Drives and Controls 1.1 ntroduction 1.2 Explanations 1.3 Hazards due to inappropriate use.…… 1-2 1. 4 General information 1.5 Protection against contact with electrical parts 1.6 Protection against electrical shock by protective low voltage(PELv) 1.7 Protection against dangerous movements. 1.8 Protection against magnetic and electromagnetic fields during operations and mounting 1. 9 Protection against contact with hot parts 1.10 Protection during handling and installation 1.11 Battery safety 1-10 1.12 Protection against pressurized systems 11 1.13 Precautionary measures when handling components which can be destroyed by electrostatic discharge(ESDS)…… 1-11 2 Description 2-1 2.1 The redrive 500 drive series Handling…… Electromagnetic compatibility Technical features 22 Rating plate.…… 2.3 Important information for use 2-2 2- 2.4 Technical data 2-5 Technical data for pulse frequencies tp=4 kHz Technical data for pulse frequencies f 4 kHz 2-6 Technical data for pulse frequencies fp =8 kHz 2-7 Technical data for pulse frequencies fp =8 kHz for 110 kW fp=6 kHz) 2-8 Technical data for pulse frequencies fp=12kHz……… 2-9 Technical data for pulse frequencies fp= 12 kHz 2-10 2.5 Circuit principle 2-11 2.6 Type code 国面面面面1111国面面重面 2-14 Type code, basic drive unit 2-14 Type code, configuration 2-15 3 Mounting 3-1 3. 1 Storage and mounting Rexroth dramat Inhaltsverzeichnis REDUdrive 500 RD52 Storage Minimum requirements at the installation location Installation altitudes above 1000 meters sea level 3.2 Mounting units, sizes a to E 3-2 Mounting example .32 Dimension drawings, front view, sizes a to E Dimension drawing, side view, sizes a to E 3.3 Mounting drive units with forced air cooling with internal liquid circuit, sizes G and H(cooling type Dimension drawing, cooling type F, size G 国重 3-6 Dimension drawing, cooling type F, size H 7 3.4 Mounting liquid-cooled drive units, sizes G and H with external heat exchanger General mounting instructions 3-7 Supplementary fan transformer Dimension drawing drive converter and line filter without heat exchanger, size g .....m3-10 Dimension drawing, drive converter and line filter without heat exchanger, size H.....3-10 Dimension drawing, external heat exchanger for cabinet mounting ....... 3-11 Dimension drawings, external heat exchanger for wall mounting 3-11 3.5 Mounting drawings for drive units with external heat exchanger for cabinet mounting 3.6 Working on the cooling medium circuit Mounting the extension hoses for external heat exchanger... 3-13 Servicing the cooling medium circuit 3-13 4 Electrical installation 4-1 41 10 rules for EMc-correct installation of drives 4-1 4.2 Warnings and information 4.3 Cable cross-sections 4. 4 Power terminals rd52 sizes A-E 4-6 Terminal layout diagram sizes a, B 4-6 Terminal layout diagram, sizes C, D Terminal layout diagran, size e…… 4-8 Description of the power terminals 4-9 4.5 Power terminals rd52 sizes g and H 4-10 erminal layout diagram, drive converter size G 4-10 Terminal layout diagram, drive converter size H 4-11 Terminal layout diagram, inverter size G 4-12 Terminal layout diagram, inverter size H…… ∴4-13 Description of the power terminals, drive converters GK G and H 4-14 Description of the power terminals, inverters gK g and H 4-15 4.6 Connection diagram.... 国 4-16 4.7 Control terminals 4-18 Terminal layout diagram SR17002 4-18 Description of the control terminals 4-19 4.8 Encoder connection 14-20 General engineering information 4-20 Parameterizing the encoder.……,,… 4-21 Changing-over the supply voltage 4-22 Rexroth Indramat Operating Instructions REDUdrive 500 RD52 Inhaltsverzeichnis l HTL and TTL incremental encoders(for operation with induction motors) 4-23 Sine/cosine encoder 1 Vpp and magneto resistive transducer (encoder) Sine/cosine encoder 1 Vpp with commutation (rotor position sensing), e.g. ERN 1387.......4-28 Resolver (for operation with induction and synchronous motors) 4-31 First encoder test 4-33 4.9 Service interface :a.B::::::: 4-34 4.10 Standard interface RS485(X12) 4-35 4.11 USS protocol 4-35 Description of the USS protocol.…… :::::::: 4-35 telegram transfer 4-36 Electrical Installation 4-38 Parameterizing the drive converter ∴4-39 Character frame .4-41 Net data block 4-45 Description of the PKw elements 4-46 Description of the Pzd elements 4-50 5 Operator control and visualization 5.1 Possibilities of operator contro 5.2 Operator control using the operator panel 翻重 Visualization(monitor) using the operator panel.. 5-1 Parameterization using the operator field Fast parameterization using key combinations. 5-2 Load standard values Fault messages when parameterizing 5-3 Copy function 5-4 Fault acknowledgement 5.3 Visualizatⅰon. 5-5 Mon ite 5-5 Operating display Warning display n■,国重国 5-6 Fault display LED display… 6 Parameterization 6-1 6.1 Parameterizing… 6-1 Parameterization structure 6-1 Overview 1D, 6-3 6.2 Password levels 6-3 6.3 Quick Setup 6-4 7 Commissioning 7.1 Preparatory steps for commissioning 7.2 Procedure when commissioning the drive system for the first time 7-1 7. 3 General information/instructions Rexroth Operating Instructions Indramat I Inhaltsverzeichnis REDUdrive 500 RD52 8 Basic functions 8-1 8. 1 Start inhibit for rd 500. sizes a-H 8-1 Description ..... 8-1 Mode of operation Application information 8-1 9 Optional drive unit functions 9-1 9.1 Supplementary F24 V standby function suppl!y……… 9-1 General information Technical data∷ 9 10 Troubleshooting 10-1 10.1 Self-test routine- fault messages 10-1 10.2 Warnings 10-1 10.3 Faults 10-1 Fault acknowledgement… 10-1 10. 4 List of the warning and fault messages 102 10.5 Warning and fault messages- cause and remedy /comment 10-3 11 Kundenbetreuungsstellen-Sales Service Facilities 11-1 Indramat refu .11-1 2 ndex 12 Rexroth Indramat Operating Instructions REDUdrive 500 RD52 Safety Instructions for Electric Servo Drives and Controls 1-1 1 Safety Instructions for Electric Servo Drives and Controls 1 ntroduction Read these instructions before the equipment is used and eliminate the risk of personal injury or property damage. Follow these satety instruc tions at all times Do not attempt to install, use or service this equipment without first read ing all of the documentation provided with the product. read and under- stand these safety instructions and all user documentation of the equip- ment prior to working with the nt at any time. If you do not have documentation for your e local indramat Refu representative to send this documentation immediately to the person or persons responsible for the safe operation of this equipment If the product is resold, rented transferred or passed on to others, then these safety instructions must be delivered with the prodt A Inappropriate use of this equipment, failure to follow the safety instructions in this document r tampering with the product, including dis WARNING abling of safety devices, may result in product damage, personal injury, severe electrical shock or death! 1.2 Explanations The safety warnings in this documentation describe individual degrees of hazard seriousness in compliance with ANSI Warning symbol with text Degree of hazard seriousness The degree of hazard seriousness describes the consequences resulting from non- compliance with the safety guidelines Bodily harm or product damage will occur. DANGER A Death or severe bodily harm may occur WARNING Death or severe bodily harm may occur CAUTION ig. 1-1: Classes of danger according to ANSI DOK-RD500-RD52*******-B02-EN-P die th Indramat 1-2 Safety Instructions for Electric Servo Drives and Controls REDUdrive 500 RD52 1.3 Hazards due to inappropriate use A High voltage and high discharge current! Dan- ger to life, risk of severe electrical shock and risk of injury DANGER Dangerous movements! danger to life and risk of injury or equipment damage by unintentional motor movements DANGER A High electrical voltage due to wrong connec- tions! Danger to life, severe electrical shock and severe bodily injury WARNING Health hazard for persons with heart pacemak- ers, metal implants and hearing aids in proxim ity to electrical equipment. W ARNING Surface of machine housing could be extremely △ hot! Danger of injury! Danger of burns CAUTION △ Risk of injury due to inappropriate handling Bodily injury caused by crushing, shearing, cut- ting and mechanical shock or improper han- caution dling of pressurized systems! A Risk of injury due to inappropriate handling of batteries! CAUTION Rexroth Indramat DOK-RD500*-RD52*******-IB02-EN-P REDUdrive 500 RD52 Safety Instructions for Electric Servo Drives and Controls 1-3 1. 4 General information Indramat Refu gmbh is not liable for damages resulting from failure to observe the warnings given in these documentation Read all of the operating, maintenance and safety instructions in your language before starting up the machine. If you find that due to a translation error you can not completely understand the documentation for your product, please ask your supplier to clarify Proper and correct transport, storage, assembly and installation as well as care in operation and maintenance are prerequisites for opti mal and sate operation of this equipment Trained and qualified personnel in electrical equipment: Only trained and qualified personnel may work on this equipment or in its proximity. Personnel are qualified if they have sufficient knowledge of the assembly, installation and operation of the product as well as an understanding of all warnings and precautionary measures noted in these instructions Furthermore, they should be trained, instructed and qualified to switch electrical circuits and equipment on and off, to ground them and to mark them according to the requirements of safe work practices and common sense. They must have adequate safety equipment and be trained in first aid Only use spare parts and accessories approved by the manufacturer Follow all safety regulations and requirements for the specific applica- tion as practiced in the country of use The equipment is designed for installation on commercial machinery European countries: see directive 89/392/EC(Machinery Directive) The ambient conditions specified in the product documentation must be observed Use only safety features that are clearly and explicitly approved in the Project Planning manual For example, the following areas of use are not allowed: Cranes and hoisting equipment, elevators used for people or freight, devices and vehicles to transport people, medical applications, refinery plants, the transport of hazardous goods, radioactive or nuclear applications, ap plications sensitive to high frequency, mining, control of protection equipment (also in a machine) Start-up is only permitted once it is ensured that the machine, in which the product is installed, complies with the requirements of national safety regulations and safety specifications of the application Operation is only permitted if the national EMc regulations for the ap plication are met The machine builder is responsible for compliance with the limiting values as prescribed in the national regulations and specific EMC regulations for the application DOK-RD500-RD52*******-B02-EN-P die th Indramat 1-4 Safety Instructions for Electric Servo Drives and Controls REDUdrive 500 RD52 European countries: see Directive 89/336/EC (EMC Directive) US: Refer to the National Electrical Code(NEC), National Electrical Manufacturers Association(NEMA), and local building codes. The user of this equipment must observe the above noted items at all times Technical data, connections and operational conditions are specified in the product documentation and must be followed at all times 1.5 Protection against contact with electrical parts Note: This section refers to equipment with voltages above 50 Volt Making contact with parts at voltages above 50 Volts could be dangerous to personnel and cause an electrical shock. When operating electrical equipment, it is unavoidable that some parts of the unit conduct danger ous voltages A High electrical voltage! Danger to life, seve electrical shock and severe bodily injury! Only those trained and qualified to work with or on DANGER electrical equipment are permitted to operate, main- tain or repair this equipment Follow general construction and safety regulations when working on electrical installations H Before powering-up, the productive conductor must be permanently connected to all electrical units ac cording to the connection diagram Do not operate electrical equipment at any time if the protective conductor is not permanently connected even for brief measurements or tests Before working with electrical parts with voltage po tentials higher than 50 v, the equipment must be disconnected from the line supply or power supply The following should be observed with electrical drives, power supplies, and filter components Wait five(5) minutes after switching off power to allow capacitors to discharge before beginning work Measure the voltage at the capacitors before begin- ning work to make sure that the equipment is safe to touch Never touch the electrical connection points of a component while power is turned on Install the covers and guards provided with the equipment properly before switching the equipment on Prevent contact with live parts at any time A residual-current-operated protective device(rcd must not be used on an electric drive! Indirect con- tact may be prevented by other means, for example, by an overcurrent protective device Equipment that is built into machines must be se Rexroth Indramat DOK-RD500*-RD52*******-IB02-EN-P

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