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详细说明:UM/EUM/EM资料pdf,UM/EUM/EM资料Packaged Performance Products
Contents
Product Line
A Broad Range of Clutches,
C-face Compatible Units
Brakes and clutch/Brake
Shaft and base mounted units
Combinations
Electrically Released Brakes
Warner Electric packaged performance
C-face Compatible Units
products are electric clutches and brakes,
assembled and aligned at the factory, to
Electro Modules
ofer maximum start-stop performance
EM Series Modular Clutches, Brakes and Motor brakes
combined with quick and easy installation
They are offered as clutches, brakes, and
UniModule
clutch/brake combinations in a wide range
UM Series Clutch and Clutch/Brake Combinations
of sizes and torque ratings
UM-C Series Ceramic Faced clutch/Brakes
All packaged performance products have
Enclosed UniModule
been designed to mate easily with industry
EUM Series Clutch and Clutch/Brake Combinations
40
standard motors, reducers, and other
EUM-W Series Washdown Clutch/Brakes
....,40
power transmission components. They
can be foot mounted, shaft mounted. or
Shaft and Base mounted Units
installed on C-face motors and reducers
Electro Clutches and Brakes
Bolt-it-down. wir
ey re ready
nd Applicat
to go. Most packaged pertormance
EC Series shaft Mounted clutches
products are recognized and/or listed by
EB Series Shaft Mounted Brakes
58
Underwriters Laboratories and/or the
Canadian standards association
Advanced Technology Clutches and Brakes
Features and Application
ATC Series Clutches
ATB Series Brake
72
Packaged Stationary Field Clutches
Service Parts Table of contents
Features and Applications
,74
see page 167
SFP Clutches
75
Part Number Index, see page 225
Electro pack
Features and Applications
76
EP Series Base mounted clutch/ Brakes
EP-C Series Ceramic Faced Base mounted clutch/ brakes
Electrically Released Brakes
Spring-Set Brakes
Features and Applications
ERS Series Static Engaged Brakes
NEMA C-face EM/ERS Spring-Set Brake Modules
ERD Series Dual Purpose Engagement Brakes
100
Permanent Magnet Brakes
Features and Applications
FB Series shaft mounted brakes
ER Series Flange Mounted Brakes
10
Permanent Magnet NEMA C-face Modules
Features and Applications
.,114
UM-FBC Series Clutch/Electrically Released Brakes
117
EUM-FBB and eUM-mbfB series Enclosed uniModule
EM-FBB. EM-FBC and EM-MBFB series Brake Module
130
Clutch/Brake controls Table of contents
41
TRANSMISSION
DISTRIBUTORS
Service parts
ASSOCIATION
C2004 Warner Electric Inc
Warner electric 800-234-3369
Packaged Performance Products
Electromagnetic
Clutches and Brakes
Efficient
design for high torque,
low power consumption
Simple, single disc
armature provides high
heat dissipation, long life,
nd high cycle rate
capability
Non-asbestos friction
material offers long
lie, contro∥ ed wear
magn
maximum torque
automatically takes up
wear Maintenance free
no adjustments
Packaged Products Benefits
The Basics
Reliable performance
All Warner Electric packaged products
The electric clutch and brake has been
口 High cycle ratos
incorporate our Autogap mechanism that
called the best thing that ever happened to
automatically adjusts for wear. This
the electric motor. It's simple, electric
口 Smooth soft starts
eliminates the need for maintenance. but
clutches and brakes do all the work
口 Cushioned stops
more importantly, it ensures the same
while permitting motors to run smoothly and
」 Accurate positioning
engagement time cycle after cycle after cycle
continuously at their most efficient speed by
through the whole life of the unit ensuring
connecting/disconnecting the motor and the
口 Indexing
consistent product manufacturing processes
load. Fast starts and stops, easy control
口 Jogging
interface, remote pushbutton operation and
Warner Electric Packaged Products come
snooth acceleration and deceleration are
口 Reversing
pre-assembled, ready to install right out of the
outstanding user benetits
Speed changing
Warner Electric Packaged Products consist of
a single part number in most cases. One
part number to inventory, one part number to
track in your engineering system
2
Warner electric 800-234-3369
Packaged Performance Products
Electromagnetic
Clutches and brakes
Principle of Operation
A key feature of Warner Electric brakes
and clutches is the method of actuation
Magnet
Control
Like an electromagnet, they have two
basic parts. A magnetic field is generated
as soon as the current flows through the
magnet coil. This draws the armature into
direct contact with the magnet. The
少:
strength of the magnetic field is directl
Switch
proportional to the amount of current
or sensor
applied. Full range torque control fromo to
Armature
100%is as simple as turning the knob on
a light dimmer
Fast and Accurate
The benefits of electric actuation combined
With the use of small low inertia
Controllable
率
components is fast response, high cycle
Electric brakes and clutches are incredibly
rates, and increased accuracy. While other
easy to control. The shift from positive
devices are often sluggish and slow to
instantaneous engagement to soft
respond, electric brakes and clutches
cushioned starts and stops is as simple
respond instantly, resulting in higher
as turning a knob
productivity and better consistency
Easy to Select
Most of the time, all you need to know is
Torque/Current Curve
motor horsepower and the speed at th
100%
brake or clutch location. Warner Electric
takes care of the rest. The performance
you require is built in, and with the broad
ange of products to choose from, you
won't have to compromise with a clutch or
brake that s a little too big or a little too
small
Maintenance free
Warner Electric brakes and clutches are
clean and quiet. They require no
maintenance. They never need lubrication
0%
and they're completely self adjusting
Percent of rated current
100%
wear No complicated air system or messy
hydraulics. Warner Electric brakes and
clutches are outstandingly trouble free
Warner electric 800-234-3369
Packaged Performance Products
C-face Clutches and clutch/ Brake Assembles
Electro Module
UniModule
Enclosed unimodule
Individual clutch and Brake
One Piece preassembled clutches
Preassembled Units offer Clean
Modules
and clutch/Brakes
Quiet Operation
EM Series
Page 8
UM Series
Page 22
EUM Series
Page 40
Modular Components that are
C-face or Base mounted units
Totally Enclosed Clutch and Brake
Easily Combined
Packages
凵5 sIzes
口5 sizes
口20 combinations
o 16 clutch and brake modules
u 16 to 95 Ib ft torque range
u 3 combinations
a 16 to 95 lb ft torque range
UniModule clutches and clutch/brake
u 16 to 95 Ib. t torque range
Individual modules may be used in
packages offer the ultimate in installati
Totally enclosed, rugged enclosure
combination to form clutches, brakes or convenience
keeps wear particles in and
clutch/brake packages
Can be motor or reducer mounted. or
contaminants out Finned for rapid heat
dissipation and long life
Electro Modules can be bolted directly
used as a separate drive unit powered
to NEMa C-face motors or reducers, or from a prime mover.
Service Parts, see page 184
base mounted for stand alone operation
They offer clutch/brake convenience in
Service Parts, see page 176
EUM-W Series
Page 40
an easy-to-install package requiring no
lubrication or maintenance for life
UM-C Series
Page 32
Washdown version
口5 sIzes
Service Parts, see page 169
High Performance Version for High
Cycle Rate Applications
口8 combinations
口3szes
u 16 to 95 Ib ft torque range
口6 combinations
The washdown version of the eum uses
u 16 to 95 lb ft torque range
stainless steel shafting, USDA approved
The UM-C units are UniModules with
coating, corrosion resistant fasteners
ceramic faced components, specifically
and special seals, and is BISSC
certified
designed for long life, high energy, and
high cycle rate applications
Service Parts, see page 184
Warner electric 800-234-3369
Packaged Performance Products
Shaft and foot mounted units
Electro Clutches
Advanced Technology
Electro Pack
Electro Brakes
Clutches and Brakes
Clutch/Brakes
Shaft Mounted
Extra Rugged
Foot mounted
Units
Design
Units
EC Series Clutches Page 52
ATC Series Clutches Page 68
EP Series
Page 77
Pre-Packaged Convenience
ATB Series Brakes Page 72
Totally Enclosed Units
Replaceable Friction Faces
6 sizes
凵8 sees
口3 sIzes
a 16 to 465 Ib. t torque range
a 15 lb to 1350 Ib ft torque range
25 to 115 Ib. ft. tori
All the features of an electric clutch in a
Electro Packs are rugged, pre
convenient, pre-packaged assembly
Rugged, heavy duty units designed for
assembled clutch and brake
Mounts on any through shaft or
extra long life and eficient operation
combinations in enclosed, foot mounted
extended motor shaft Easy-to-assemble
Cast components for durability Finned
housings
with standard sheaves, pulleys, gears
armatures for high heat dissipation.
and sprockets. Packaged design
Service Parts, see page 206
Friction faces are designed to allow for
No assembly required Long lite
replacement without replacing valuable,
No maintenance
EP-C Series
Page 82
non-Wear components. Provides
High Performance Version
Service Parts, see page 190
superior wear life with reduced
engagement noise
口2szes
EB Series Brakes Page 58
Parts, see page 202
口15and70.in.to
Torque Arm Mounting
SFP Series Clutches Page 75
Ceramic faced wear components
a sizes
provide long life for high cycle rate use
u 16 to 465 Ib ft torque range
u Pre-assembled SF-No assembly
Consistent torque and cycle repeatability
required
with smooth start/stop control
Torque arm feature makes Electr
u Ball bearing mounted field and
Brakes easy to mount on any motor or
armature
through shatt Packaged desig
No assembly required Long life
u 70 inch pound and 270 inch pound
No maintenance
o Bore sizes from 3/ 8 to 2 and
Service Parts, see page 196
1/2"to1
SFP clutches provide the simplicity and
cost officiency of the Basic SF design
but with a ball bearing mounted
armature hub
Warner electric 800-234-3369
Packaged Performance Products
Electrically Released Brakes
Spring-Set Brakes
Permanent Magnet Brakes
For Power-Off Static Holding and
For Power-Off Dynamic Stopping
Emergency Stopping Applications
and Cycling Applications
ERS Series
Page 88
ERD Series
Page 100
FB Series
Page 106
Static Engaged
Dynamic Braking
Shaft Mounted, Dynamic Braking
5 sizes
口8 sIzes
口3 models
5 to 100 Ib. ft. holding torque
d 4 to 221 Ib tt. holding torque
u 10.5 to 56 Ib t static torque
Designed for static holding ERS models
ERD units are electrically released, static
Perrnanent magnet brakes are designed
feature multiple coil springs that force
and dynamic engaged, spring-set
to dynamically stop and hold a moving
armature and friction faces together to
brakes for power-off load holding
load and also for high cycle rate
generate braking torque when power
applications. These spring-set brakes
stopping Electric power to the coil
off. The Electromagnet counters the
automatically stop and hald a load in the
nullifies the attraction of the permanent
spring force to disengage the brake
event of a power failure or other
magnet, releasing the brake
when power is applied
emergency stop situations. Fully
dynamic friction material allows for
FB models are pre-assembled and
Although this brake should be engaged
feature a torque arm for convenient shaft
only when the shaft is a rest, it can
epeated braking cycles from full motor
speed with no torque fade. An optional
mounting
occasionally act as a dynamic braking
manual release allows the brake to be
device to stop a rotating load in an
Service Parts, see page 214.
leased by hand
emergency situation
ER Series
Page 110
Spring set Brake
Flange Mounted, Dynamic Braking
Module
Page 96
口5 models
7 to 100 Ib. ft. holding torque
o 10.5 to 400 Ib. ft. static torque
NEMA C-face version of the ERs series
The ER style brake offers a bulk head
flange mounting system, the highest
torque rating offered by Warner Electric
in the power released series, high cycle
rate capability, and excellent life. They
require some assembly
Service Parts, see page 216
Warner electric 800-234-3369
Packaged Performance Products
Electrically Released Module Brakes
Permanent Magnet,
Power-Off Brakes
C-face Brake Modules
Electro Module
Page 130
UniModule
Page 117
Enclosed UniModule Page 123
Individual Module Components
One Piece Packages
Totally Enclosed
EM-FBC(Clutch/Brakes)
UM-FBC(Clutch/Brakes
EUM-FBB(Brake Modules)
口3 SIZes
o 4 size
口4 sIzes
u 10.5 to 56 Ib ft. torque range
7 combinations
a 6 to 32 Ib. ft. static torque
Used in combination with an electro
10.5 to 56 lb. ft. static brake torque
Totally enclosed UniModule electrically
Module motor or input clutch module for
eleased brake packages keep
clutch/brake applications. Electrical power
UniModule pre-assembled clutch and
electrically released brake packages are
contaminants out and wear particles in
aoo ied to the brake coil nullifies the
for clean, quiet operation. Assembly,
permanent magnets force and the brake
available in both C-face and base
alignment, and preburnishing have been
mounted versions
releases. No springs to limit cycle rates
done at the factory. Use for brake alone
Unique design employs powerful
applications, mountings between a motor
EM-FBB (Brake Modules
permanent magnets for maximum
and a gear reducer. Select the torque
5 sizes
torque when power is removed from the
required for the application. Higher torque
brake coil. a small amount of electrical
brakes stop loads faster. Lower torque
o 10.5 to 56 lb ft torque range
power applied to the brake coil nullifies
models provide softer stopping to prevent
boxes on conveyors from tipping or
Use for brake alone applications
the permanent magnets and the brake
Mounts between a c-face motor and
releases. No springs to limit cycle rates
skidding
reducer. Recommended for dynamic
Never any adjustment. No lubrication
These brakes are recommended for
EUM-MBFB Motor Brakes
cycling operations only
dynamic cycling operations only
口4 sIzes
EM-MBFB Motor Brakes
Service Parts, see page 218
a 56c to 215C frame motors
口4 sIzes
UniModule motor brakes are used fo
o 56c to 215C frame motors
dynamic stopping and holding of loads
Mounts to the back of a double shafted
when power is removed from the motor.
C-face motor. Never needs adjustment
Typical applications include conveyors
process equipment, and lifting devices
or lubrication
Mounts to a double shafted c-face
motor
Warner electric 800-234-3369
Electro module
EM Series
Individual clutch or brake module
Combine to Comprise a Clutch,
Brake or clutch/ Brake Combination!
Fan cooled for long life and
Electro Modules are individual clutch or
consistent performance
brake units which are assembled together
to comprise a clutch, brake, Or
clutch/brake combination. Electro
Rugged, precision
cast housing
Modules can be bolted directly to
a nema c-face motor ol
Completely
reducer or they can be base
sealed coils
mounted for stand alone
operation. Electro Modules
offer the ultimate in
Clutch input
clutch/brake convenience
They are easy and quick
to install and require no
lubrication or maintenance
for life
Patented Autogaps
automatically
adjust for wear
Brake output
High torque, long life
NEMA C-face
friction material
compatible design
Heavy duty bearings maintain
Finned design for maximum
tight concentricities and
heat dissipation
running efficiency
Bolt-it-down and wire-it-up
Selection Flexibility
Selection
it's ready to go!
Clutch/Brake Combination
The correct size can be determined from
Modular design flexibility
A wide range of module combinations for easy-to-use selection charts based on
use with motors, reducers and other
NEMA frame sizes or horsepower and
1/4 to 7-1/2 hP at 1800 RPM
standard power transmission
shaft speed. Examples show the right way
Outstanding controllability
components is available. The flexibility of to order the Electro Module required
Electro Module enables you to pick the
Controls
Fast cycling
exact combination of function and design
Warner Electric controls assure that you
Smooth starts and stops
Power-On Applications
get the maximum performance from your
Electro Modules for power-on
Electro Module, See the Controls Section
· Accurate
applications are purchased as individual
for all the models
· Bidirectional
clutches and brakes to be assembled for
C-face, flange, or base mounting
Consistent performance
applications
Complete control capability
Power-Off(Electrically Released)
Applications
primary feature of power-off Electro
Module brakes. They can be used as
brakes, motor brakes and in combination
with clutches. See pages 114, 116 and
123 for complete information
8
Warner electric 800-234-3369
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