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FCS400 Quick Start[手册].pdf
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详细说明:FCS400 Quick Start[手册]pdf,Liquid applications
Gas or vapor bubbles in the fluid may result in erroneous measurements, particularly in the density measurement
Do not install the flowmeter at the highest point in the system, where bubbles will be trapped
Install the flowmeter in low pipeline sections, at the bottom of a U-section in the pipeline
Figure 3-1 Liquid applications, wrong location with trapped air/gas
Gas applications
Vapor condensation or oil traces in the gas may result in erroneous measurements
Do not install the flowmeter at the lowest point of the system
Install a filter
Figure 3-2 Gas applications, wrong location with trapped oil
Flow directlon
The calibrated flow direction is indicated by the arrow on the sensor. Flow in this direction will be indicated as positive by
default. The sensitivity and the accuracy of the sensor do not change with reverse flow
The indicated flow direction(positive /negative)is configurable
CAUTION
Accurate measureme
The sensor must always be completely filled with process media in order to measure accurately
Orienting the sensor
The sensor operates in any orientation The optimal orientation depends on the process fluid and the process conditions
Siemens recommends orienting the sensor in one of the following ways
1. Vertical installation with an upwards flow(self-draining)
FCS400 sensor
A5E03922775007,05/2014
Figure 3-3 Vertical orientation, upwards flow
2. Horizontal installation, tubes down (recommended for liquid applications)
Figure 3-4 Horizontal orientation, tubes down
3. Horizontal installation, tubes up(recommended for gas applications)
Figure 3-5 Horizontal orientation; tubes up
Note
HyglenIc appllcations
In 3A and EHEdG certified hygienic applications the flowmeter must be installed vertically as shown in 1 above
Installation in a drop line
Installation in a drop line is only recommended if a pipeline reduction or orifice with a smaller cross-section can be installed
to create back-pressure and prevent the sensor from being partially drained while measuring
FCS400 sensor
5E03922775-007,05/2014
Back pressure orifice
On/off valve
igure 3-6 Installation in drop line
Mounting the sensor
NOTICE
Incorrect mounting
The device can be damaged, destroyed or its functionality impaired through improper mounting
Before installing ensure there is no visible damage present on the device
Make sure that process connectors are clean, and suitable gaskets and glands are used
Mount the device using suitable tools
WARNING
Unsuitable connecting parts
Danger of injury or poisoning
In case of improper mounting hot toxic and corrosive process media could be released at the connections
Ensure that connecting parts(such as flange gaskets and bolts)are suitable for connection and process media
Install the sensor in well-supported pipelines in order to support the weight of the flowmeter
Center the connecting pipelines axially in order to assure a stress free installation the flowmeter must not be used to
bring the rest of the pipework into line; make sure the pipework is correctly aligned before inserting the flow sensor
Install two supports or hangers symmetrically and stress- free on the pipeline in close proximity to the process
connections
Note
Handling
Never lift the flowmeter using the housing, that is always lift the sensor body
FCS400 sensor
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Avoid vibration
Make sure that any valves or pumps upstream of the sensor do not cavitate and do not send vibrations into the sensor
Decouple vibrating pipeline from the flow sensor using flexible tube or couplings
Figure 4-1 Non-flexible pipes not recommended in vibrating environment
Figure 4-2 Flexible pipes recommended in vibrating environment
Avoid cross talk
If operating more than one flowmeter in one or multiple interconnected pipelines there is a risk of cross talk
Prevent cross talk in one of the following ways
Mount sensors on separate frames
Decouple the pipeline using flexible tube or couplings
×
Figure 4-3 High risk of cross talk when using non-flexible pipes
a
duo upTmmmmmmng-u eo
Figure 4-4 Low risk of cross talk when using flexible pipes and separate frames
Installing the sensor cable
Wiring sensor and transmiter(M12
The sensor is provided with a preformed cable terminated with M12 style stainless steel weather-proof plugs
FCS400 sensor
A5E03922775-007,05/2014
The cable screen is physically and electrically terminated within the body of the plug
Take care when handling the cable and passing it through cable ducting that the plug is not subjected to excessive tension
(pulling) as the internal connections may be disengaged
Note
Never pull the cable by the plug-only by the cable itself
1. Connect sensor using the supplied 4-wire cable with M12 connectors
Note
GroundIng
The sensor cable screen is mechanically connected to the grounding terminal(PE), only when the M12 plug is correctly
tightened
Wiring sensor and transmitter (glands
A: Preparing cable
Prepare the cable by stripping it at both ends
Blue
White
Yellow
Orang
Figure 5-1 Cable end
B: Connecting at transmitte
Remove lock screw and remove id
2. Remove one of the blind plugs and fit cable gland
3. Remove cap and ferrule from cable gland and slide onto cable
4. Push cable through open gland; anchor cable screen and wires with clamp bar
5. Connect wires to terminals according to list below
Terminal number
Description
Wire color(siemens)
+15 VDC
Orange
O VDC
Yellow
B
White
A
Blue
6. Assemble and tighten cable gland
7. Remove o-ring from lid
FCS400 sensor
A5E03922775007,05/2014
8. Reinstate lid and screw in until mechanical stop Wind back lid by one turn
9. Mount o-ring by pulling it over the lid and tighten lid until you feel friction from the o-ring on both sides. Wind lid by one
quarter of a turn to seal on the o-ring
10. Reinstate and tighten lid lock screw
C: Connecting at sensor DSL
1. Remove lock screw and remove dsl lid
2. Undo the flexible strap
3. Disconnect sensor connection from dsl cassette
4. Loosen mounting screw using a TX10 Torx driver and remove DSL cassette from housing
5. Remove cap and ferrule from cable gland and slide onto cable
6. Push cable through open gland; anchor cable screen and wires with clamp bar.
7. Remove terminal block from dsl cassette
8. Connect wires to terminals according to list below
Terminal number
Description
Wire color(Siemens)
+15 VDC
Orange
0VDC
White
4
Blue
ON
OFF
1234
Ensure the dip switches are all set to off
10. Reinstall DSL cassette including mounting screw
11. Connect sensor connection and sensor cable
12. Restore flexible strap around all wires
13. Assemble and tighten cable gland
14. Remove o-ring from DSL lid
FCS400 sensor
8
A5E03922775-007,05/2014
15. Reinstate lid and screw in until mechanical stop. Wind back lid by one turn
16. Mount o-ring by pulling it over the DSL lid and tighten lid until you feel friction from the o-ring on both sides. Wind lid by
one quarter of a turn to seal on the o-ring
17. Reinstate and tighten lid lock screw
Siemens AG
Industry Sector
Postfach 4848
90026 NURNBERG
FCS400 sensor
A5E03922775,052014
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