紧凑型激光焊接系统 LSS-5M-1FIPIPG laser 本操作手册是根据指示2006/42/

文件名称: 紧凑型激光焊接系统 LSS-5M-1FIP

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详细说明：IPG laser 本操作手册是根据指示2006/42/ EC创建的。采用集成激光冷冻机LSS-5M(以下简称产品)，实现了不完整的机器激光焊接系统的安全高效运行。激光焊接系统由以下主要部件组成。 •LSS- 5m控制器(以下简称LSS控制器) •LSS-5M激光焊接工具(以下简称激光焊接工具)LASER Table of contents 1 General information∴…::::::8 Manufacturer 1.2 EC Declaration of Conformity and Declaration of Incorp ration 1.3 Target groups for this operating manua 1.4 Warranty 1.5 Formal information about the operating manual 1.6 Presentation of safety instructions 12 1.7 ayout conventions 14 1.8 List of abbreviations 2 Safety....ameeeeeeo. 17 2.1 Safety instructions 17 2.2 Intended use 2.3 Non-intended use 2.4 Obligations of the system owner 18 2.5 Responsibility of the operating personnel.....19 2.6 Personnel qualifications 20 2.7 Safety- conscious working.…… 21 2.8 Personal protective gear 21 2.9 Specific dangers 21 2.9.1 Electrical energy 22 2.9.2 Laser radiation 22 2.9.3 Gas and particle emission 23 2.94 Operating media and auxiliary substances... 23 2.9.5 Mechanical movement 24 2.10 Safety features… 25 2.10.1E- Stop button……,,,, 29 2.10.2 Operator protection 2.10.3 Safety interfaces..... 32 2.10.4 Fiber break monitoring 33 210.5 Leakage sensors…… 33 2.10.6 High pressure switch 34 2.10.7 Laser welding tool safety circuit. mmmm.35 2.11 Information and warning signs.m. mmm. 37 2.12 Independent alteration or replacement parts procure- ment …40 3 System description..mcmmmmm... 41 LSS-5M-1F LASER 3.1 Functional principle 3.2 LSS controll 44 3.2.1 Main components… 44 3.2.2 Operating elements and displays.....45 3.2.3 Interfaces and connections .mm,.m,m,47 3.24 Integrated laser chiller. 47 3.2.5 Electrical mounting plates in the LSS controller..48 3.2.6 Mobile control panel… 51 3.2.7 Laser 52 3.3 Laser welding to 53 3.3.1 Interfaces and connections 54 3.3.2 Axes of motion…156 3.3.3 Pressure pieces… 57 3.3.4 Z-drive 62 3.3.5 Seam drive…… …62 3.3.6 Wobble drive 63 3.3.7 Welding optics… …64 3.3.8 Scattered light detector 65 3.4 Tube package 66 Supplemental equipment 68 3.5.1 Cleaning station 68 3.5.2 Suction system 4 Delivery and transport mmmm.. mmm...mmm...71 4.1 Scope of delivery 71 4.2 Delivery and transport 74 4.2.1 Unload 75 4.2.2 Unpacking the product.mm.m...m..75 4.2.3 Transport to the installation site.m..m.m..m.76 4.3 Returning the product 77 5 Assembly and installation 79 5.1 Space requirements and room conditions 80 5.2 Supply connections. 81 5.2.1 upply voltage 81 5.2.2 Cooling water supply… 82 52.3 Compressed air supply 83 5.2.4 Suction system. 83 3 Setting up the lss controlle 84 4 Running lines and fibers 85 Connecting the controller…… 88 5.5.1 Connecting the supply voltage 88 5.5.2 Connecting the water supply 89 5.5.3 Connecting the compressed air. 92 LASER 5.54 Connecting interfaces 93 5.6 Assembling the laser welding tool 95 5.6.1 Connecting the laser welding tool 7 5.6.2 Connecting the process fiber to the laser welding tool …………9 5.7 Installation supplemental equipment..... 101 5.7,1 Suction system….…….,101 5.7.2 Cleaning station 103 6 Acceptance and commissioning n1105 6.1 Visual inspection 105 6.2 Technical inspection 106 6.3 Work to be performed before commissioning... 106 6.3.1 Welding test…,, 107 6.3.2 Adjustment work 107 6.4 Transfer to operation 108 6 Recommissioning…… 画画画 109 7 Operation,,,,,,,,,,m,m,,,m,,,:110 7.1 Operating mode 111 7,1.1 Operating mode TESt.…,...… 111 7.1.2 Operating mode proce 111 7.13 Operating mode service 画量 a0ddddn0a dE 112 7.2 Switching on/off 112 7.3 LSS operating software....... 113 7.3.1 Logging onto the system....... 113 7.3.2 Operating display and date/time.m. 115 7.33 Main status window 116 7.3.4 Menu buttons… …118 7.3.5 About menu window …120 7.3.6 Menu window safety 121 7.3.7 Welding tool menu window 123 7.3.8 Controller menu window……1128 7.3.9 External menu window……130 7.3.10 Config menu window 131 7.3.11 Overview menu window 136 7.3.12 Events menu window …137 7.3.13 Programs menu window 139 73.14 Test menu window 140 7.3.15 Maintenance menu window,……… 141 7.3. 16 Monitoring menu windo 142 7.4 Home position of the laser welding tool 145 7.5 Working in operating mode TEST…… 145 7.5.1 Positions of the z-drive 146 LASER 7.52 Welding parameters 148 7.5.3 Welding profile…… 149 7.5.4 Welding test g 151 7.6 Working in operating mode process 153 7.6.1 Welding sequence.m....153 7.6.2 Manual mode 154 7.6.3 Time sequence diagrams ...................154 8 Service and maintenance 158 8.1 Operating mode service 158 8.2 Maintenance schedules 159 8.2.1 Maintenance schedule: lss controller 159 8.2.2 Laser welding tool maintenance schedule....163 8.2.3 Maintenance schedule: Wearing safety-related compo- nents 165 8.3 Maintenance and adjustment work 166 8.3.1 Automatic pressure piece cleaning…… 166 8.3.2 Manually clean the pressure piece and suction pipe 173 8.3.3 Cleaning the shaft 口1日日日日 …174 8.3.4 Air filter in the air maintenance unit 8.3.5 Air systems 175 8.3.6 Referencing the Z-driv 175 8.3.7 Referencing the seam drive……… 177 8.3.8 Setting the wobble unit 179 8.3.9 Clean fiber connectors 8.3.10 Z-drive- greasing the drive spindle …4190 8.3.11 Cooling water fill level...m...m....191 8.3.12 Cooling water contamination Broad-spectrum bio cide treatment 192 8.3.13 Cooling water replacement 193 8.3.14 Refrigerant filling quantity.........194 8.3.15 Moisture content of the refrigerant 194 8.3.16 Leaks in the refrigerant circuit.……… 195 8.3.17 Motor protection switch on the integrated laser chiller 196 8.3.18 Cleaning the strainer.m198 8.4 Replacement and repair work 1aa着画 199 8.4.1 Replacing the pressure piece.......199 8.4.2 Replacing the optics protective glass 201 8.4.3 Changing the laser welding tool 204 8.4.4 Replacing the welding optics....207 8.5 Spare parts and consumables 213 9 Messages and troubleshooting 214 9. 1 Information about message displays ............214 9.2 Status messages, warnings and alarms 215 LSS- 5M-1F LASER 9.3 Troubleshooting 215 9.4 Manufacturer's service .215 9.4.1 Behavior in the event of malfunctions 215 9.4.2 Downloading the event and log files 217 94.3 Resetting critical errors…,,… 221 9.4.4 Updating the firmware and product configuration. 222 9.4.5 Operating parameter settings 224 10 Decommissioning and disposal 225 10.1 Shutting down the system........... 225 10.2 Disassembly 226 10.3 Disposal. 227 11 Appendix mammmmmmmmmammmmmmmm 229 11.1 Status messages, warnings and alarms 229 11.1.1 Status messages …230 11.1.2 Warning messages 234 11.1.3 Alarms 244 11.2 Technical data,mmmmmmm 279 11.2.1 Scale drawings….,..……,279 11.2.2 Water specification 283 11.2.3 Dew point temperatures m.m...... 284 11. 2. 4 Compressed air supply......... 285 11.2.5 LSS controller….. 285 11.2.6 Laser welding tool 285 11.3 Interfaces 286 11.3.1 Description of interfaces 286 11.3.2 Contact assignment of the customer interfaces.287 113.3 LSS field bus logs mm 289 11.4 Rating plates and type keys 295 11.5 EC Declaration of Incorporation 298 LASER I General information 1 General information This operating manual was created according to the directive 2006/42/ EC. It enables safe and efficient operation of the incomplete machine Compact laser welding system with integrated laser chiller lss-5M Thereafter referred to as the product) The laser welding system consists of the following main components LSS-5M controller (hereafter referred to as LSS controller) sS-5M laser welding tool (hereafter referred to as laser welding tool) This operating manual is an integral part of the product and contains all important information about the assembly start-up operation and maintenance of the product. The operating and maintenance personnel must have carefully read and understood this operating manual before beginning any work. The safety instructions in this operating manual must be followed. Fail ure to follow the safety instructions can lead to personal injuries, dam age to the device or environmental damage This operating manual must be kept in the product's immediate vicinity and accessible to the operating personnel at all times. 1.1 Manufacturer Registered office IPG Laser gmbh in Germany Siemensstrasse 7 57299 Burbach Tele- +49(0)273644208100 phone: F; +49(0)273644208160 Internetwww.ipgphotonics.com Sales Tele +49(0)273644208340 phone E-mail saleseuropeipgphotonics.com Customer service Tele- +49(0)273644208451 hone E-mail support.europeipgphotonics.com 1F LASER I General information 1.2 EC Declaration of Conformity and Declaration of Incorporation The product is an incomplete machine as defined by the ec machinery Directive and may only be put into operation under the following condi- tions The product forms a complete machine or system in conjunction with other machines The complete machine or system complies with the EC Machin ery Directive. This was determined through a conformity evalua tion procedure Declaration of The system integrator must create a declaration of Conformity accord- Conformity ing to the machinery Directive for the complete machine or the com- plete system. The Declaration of Conformity is the basis for the ce label ing of the system. The product may only be operated in compliance with national laws, regulations and standards Declaration of In- As an incomplete machine, this product is delivered with a declaration corporation of incorporation according to Annex Il b of the machinery directive 2006/42/EC. A list with the fundamental requirements complied with according to Annex I and the assembly manual are components of the declaration of incorporation. The assembly manual is part of the operat- ing manual The Declaration of Incorporation declares that the start-up of the in complete machine remains invalid until it is installed into a machine or assembled with other parts into a machine that satisfies the provisions of the ec machinery directive and the ec declaration of conformity ex ists in accordance with annex iia The declaration of incorporation for the product is included in annex EC Declaration of Incorporation of this operating manual 1.3 Target groups for this operating manual The translation of the original operating manual for the product was created by IPG Laser gmbh for the operating and maintenance person- nel of the system owner The operating personnel must have corresponding vocational training and be trained in the operation of the product (see Personnel qualifica tions[ 20]) LSS-5M-1F 9 LASER I General information The maintenance personnel are responsible for the assembly/installa- tion, maintenance and repair. The personnel must have heen trained in maintenance of the product by IPG Laser gmbh or another competent IPG branch office. Successful participation in the training is confirmed with a certificate (see Personnel qualifications[ 20]) 1. 4 arrant IPG Laser gmbh offers a warranty for all of its products with regard to material and manufacturing defects for the period specified in the appli- cable purchase contract or in the specifications. The warranty period begins on the date of delivery agreed upon in the purchase contract. In addition, IPG Laser Gmbh guarantees that this product satisfies all applicable specifications in normal operation During the warranty period, IPG Laser gmbh may choose to repair or replace a product that is found to be defective in the opinion of IPG Laser gmbh with regard to material and manufacturing defects Warranty period The warranty period for all products repaired or replaced during the ranty period and is only offered for the individual defective produc ar warranty period is limited to the remaining period of the original wi IPG Laser Gmbh reserves the right to issue a credit for all defective products that have proven to be faulty during normal operation Contact qualified IPG personnel for all maintenance work. All in quiries in connection with repairs or replacements within the framework of this warranty must be made imme diately after the defect was discovered; such inquiries must be made directly to IPG Laser gmbh or its local representative Driver software Current and future software is subject to the non-exclusive licensing conditions of IPG Laser gmbH. Using the software automatically consti tutes acceptance of the licensing conditions Service and re- When sending back components/ products, observe the following in- pairs structions Never send the product back to lPG Laser GmbH without enclos ing a valid RMa number (return Material Authorization). The RMA number can be obtained from the Service department of IPG Laser gmbh The costs for repair of the product will be invoiced to the cus tomer if the product or repair is not covered under the warranty Articles that are sent back to IPG Laser GmbH upon request must be shipped in a suitable container/packaging 10 LSS-5M-1F

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